Adhesive Polymers in
Fabrication of Transdermal Drug delivery
Niharika*,
Navneet Verma
Faculty of Pharmacy, IFTM University, Moradabad (U.P.) 244001,
India.
*Corresponding Author E-mail: niharikalal24@gmail.com
ABSTRACT:
Transdermal drug delivery is an integral part of novel drug
delivery system, which offers attractive alternatives for delivering drugs with
numerous advantages. The optimization of the adhesive properties exhibits an
important challenge during pharmaceutical development on the side of minimizing
the uncertainty of adhesion failure in practice. Thus aspect of adhesives in transdermal, is vital parameter for fabrication design with
respect to safety, efficacy and quality of transdermal
drug delivery system. The advantages of drug in adhesive transdermal
patches, also prevents the partial loss of active drug during process involved
in manufacturing and drying of the patches.
This review article covers a brief outline of various method involved in
the preparation of transdermal patches, various
adhesives being used commercially, assortment of adhesion parameters, and
utilization of adhesion criterion, advancement and application of adhesive
technology in transdermal therapy. The article also provides groundwork of
recent development of adhesive based technology in transdermal
along with the future aspects.
KEYWORDS: Transdermal Drug Delivery ,
Adhesives , Patches, Utilization, Therapy.
INTRODUCTION:
The potential of using flawless skin as , route of drug administration has been known
for several years. The application of drugs to the skin to comfort ailments is
a practice that has been employed by mankind which included the application of
poultices, gels, ointments, creams, and pastes. These applications were
primarily utilized for a local topical effect. The purpose of adhesive skin
patches, for delivering drugs in systemic circulation is a relatively new
phenomenon1.
The first adhesive transdermal
delivery system (TDDS) patch was endorsed by the Food and Drug Administration
in 1979, when scopolamine patch was introduced for motion sickness. Later,
Nitroglycerine patches were approved in 1981. Transdermal
delivery became widely recognized when nicotine patches for smoking cessation
were introduced in 19912.
TDDS offers many pharmacological advantages over the
oral route and thus it could improve patient acceptability and compliance. The
patch is adhered to skin a providing a
controlled and continuous delivery of drug. It posses several advantages, such
as :
a. It scales down the typical dosing
schedule, to once daily to even once weekly.
b. The non invasive peculiar and easy
termination of therapy makes it patient friendly and improving patient
compliance3.
c. By avoiding hepatic first pass metabolism
(a phenomenon of drug metabolism in liver whereby the drug concentration is
greatly reduced during the process of absorption before it reaches into the
systemic circulation), it improves bioavailability,
d. It provides constant blood level in the
plasma for drugs with narrow therapeutics index, thus minimizing the risk of
toxic effects,
e. It is suitable for unconscious patients,
f. Low dose dumping potential (a phenomenon
in which various factors (such as environmental, formulation
anatomical/structural, metabolical etc.) can cause
the premature and exaggerated release of a drug from the dosage form. This can
greatly increase the concentration of a drug in the body; causes drug
accumulation and thereby produce adverse effects or even drug induced
toxicity), reduced incidence of systemic toxicity and lastly4,
g. Avoids gastric side
effects/degradation/disorders.
In the last decades, the patches as bioadhesive dosage form have been gaining an increasing
interest, as an substitute to semisolid dosage forms due to the probability of
prolonged drug release over a duration upto 7 days
and predetermining the administered dose5. The three different
monographs are reported in the European Pharmacopoeia on the basis of variation
in therapeutic goals pursing administration of dose onto skin6.The ‘Transdermal patches’ monograph refers to drug delivery
systems intended to be applied to the unbroken skin in order to deliver the
active substance(s) to the systemic circulation after passing through the skin
barrier. In the other two monographs, patches are reported to maintain the
active substance(s) in close contact with the skin such that these may be
absorbed slowly, in order to guarantee a regional effect, or act as protective
or keratolytic agents (medicated plasters) or to
administer a drug to skin such that it may act locally (cutaneous
patches).
The Japanese Pharmacopoeia distinguishes between
plasters intended to locally release the active ingredient and transdermal
systems assuring a systemic effect .Out of many transdermal
deisgns, pharmaceutical-grade pressure-sensitive
adhesives (PSAs) plays a critical role in the function and accurate delivery of
TDDS7. Most drug delivery development projects begin by considering
an existing base adhesive technology.
The base adhesive chemistries for passive TDDS include
polyisobutylene, acrylics and silicone formulations
in several types of patch constructions :
1. Single-layer drug in adhesive:
The inclusion of drug directly within the skin
contacting adhesive. In this transdermal delivery
system, the adhesive not only serves to affix the system to skin but also
assist as formulation substratum, incorporating the drug and all excipients in single backing membrane.
2. Multiple-layer drug in adhesive:
It is similar to single layer drug in adhesive .It
constitutes more than one adhesive layer containing the drug and bonds multiple component layers
together while affixing the patch to the skin
3. Drug matrix in adhesive:
It constitutes
a semi-solid matrix drug layer, which is surrounded by an adhesive
overlay that affixes the patch to skin
4. Drug reservoir:
A liquid drug compartment, containing a drug solution
or suspension, is separated from the adhesive layer by a diffusion-controlling
membrane.
Although, transdermal
patches offers advantages but passive systems are restricted to low-dosage lipophilic and low molecular-weight molecules (<500 daltons). The development of incorporating chemical
enhancers, by altering the permeability of the stratum corneum
layer of the skin could allows delivery of higher molecular weight compounds
across skin membrane. Penetration enhancers may include chemicals such as
ethanol, propylene glycol, oleic acid, azone, terpenes and bile acids7. The purpose of
enhancers only slightly broadens the range of drugs eligible for passive
delivery.
Adhesive manufacturers have responded by developing
‘enhancer-tolerant’ adhesive formulations that maintain their PSA properties
when exposed to chemical enhancers.
Many of the development efforts in transdermal
drug delivery are focused on active systems for delivering a wider range of
drug molecules, including proteins such as vaccines.
Targeted drug delivery applications for alternative
treatment sites beyond skin delivery are another area of development that can
further benefit from TDDS adhesives and polymer coatings.
Polymers
Polymers are the backbone of a transdermal
drug delivery system. Systems for transdermal
delivery are fabricated as multilayered polymeric laminates in which a drug
reservoir or a drug–polymer matrix is sandwiched between two polymeric layers:
an outer impervious backing layer that prevents the loss of drug through the
backing surface and an inner polymeric layer that functions as an adhesive
and/or rate-controlling membrane. Transdermal drug
delivery systems are broadly classified into the following three types.
Reservoir systems.
In this system, the drug reservoir is embedded between
an impervious backing layer and a rate controlling membrane. The drug releases
only through the rate-controlling membrane, which can be microporous
or nonporous.
In the drug reservoir compartment, the drug can be in
the form of a solution, suspension, or gel or dispersed in a solid polymer
matrix. On the outer surface of the polymeric membrane a thin layer of drug-compatible,
hypoallergenic adhesive polymer can be applied.
Matrix systems:
Drug-in-adhesive system:
The drug reservoir is formed by dispersing the drug in
an adhesive polymer and then spreading the medicated polymer adhesive by
solvent casting or by melting the adhesive (in the case of hot-melt adhesives)
onto an impervious backing layer. On top of the reservoir, layers of unmedicated adhesive polymer are applied.
Matrix-dispersion system:
The drug is dispersed homogeneously in a hydrophilic
or lipophilic polymer matrix. This drugcontaining polymer disk then is fixed onto an occlusive
base plate in a compartment fabricated from a drug-impermeable backing layer.
Instead of applying the adhesive on the face of the drug reservoir, it is
spread along the circumference to form a strip of adhesive rim.
Microreservoir systems:
This drug delivery system is a combination of
reservoir and matrix-dispersion systems. The drug reservoir is formed by first
suspending the drug in an aqueous solution of water-soluble polymer and then
dispersing the solution homogeneously in a lipophilic
polymer to form thousands of unleachable, microscopic
spheres of drug reservoirs. The thermodynamically unstable dispersion is
stabilized quickly by immediately cross-linking the polymer in situ8.
Transdermal drug delivery technology represents one of the most
rapidly advancing areas of novel drug delivery. This growth is catalyzed by
developments in the field of polymer science. This article focuses on the
polymeric materials used in transdermal delivery
systems, with emphasis on the materials’ physicochemical and mechanical
properties, and it seeks to guide formulators in the selection of polymers.
Polymers are used in transdermal delivery systems in
various ways, including as
● matrix formers
● rate-controlling membranes
● pressure-sensitive adhesives (PSAs)
● backing layers
● release liners.
Polymers used in transdermal
delivery systems should have biocompatibility and chemical compatibility with
the drug and other components of the system such as penetration enhancers and
PSAs. They also should provide consistent, effective delivery of a drug
throughout the product’s intended shelf life or delivery period and have
generally-recognized-as-safe status. From an economic point of view, a delivery
tool kit rather than a single delivery tool is most effective9.
Companies involved in the field of transdermal
delivery concentrate on a few selective polymeric systems. For example, Alza Corporation (Mountain View, CA) mainly concentrates on
ethylene vinyl acetate (EVA) copolymers or microporous
polypropylene, and Searle Pharmacia (Barceloneta, PR)
concentrates on silicone rubber10. A review of the marketed transdermal products and the formulations that are reported
in various research publications reveals an enormous diversity of polymers used
in the formulation, engineering, and manufacture of drug products (Table 1)
Matrix formers:
Polymer selection and design must be considered when
striving to meet the diverse criteria
for the fabrication of effective transdermal delivery
systems. The main challenge is in the design of a polymer matrix, followed by
optimization of the drug loaded matrix not only in terms of release properties,
but also with respect to its adhesion–cohesion balance, physicochemical
properties, and compatibility and stability with other components of the system
as well as with skin.
A monolithic solid-state design often is preferred for
passive transdermal delivery systems because of
manufacturing considerations and cosmetic appeal. Although polymeric matrices
are used for rate control, adhesion (e.g., a PSA), or encapsulation of a drug
reservoir in transdermal delivery systems, discussion
in this section is limited to polymers that have been used in the design of
matrices with or without rate control11.
Cross-linked poly(ethylene glycol) (PEG) networks:
Biocompatibility of PEGs makes them the polymers of
choice for numerous biomedical applications. Proteins can be delivered by PEGs
cross-linked with tris(6-isocyanatohexyl) isocyanurate by means of a urethane–allophanate
bond to obtain polymer networks capable of swelling in phosphate-buffered
saline or ethanol and forming gels. These systems have been shown to release
the solutes in a biphasic manner12.
Acrylic-acid matrices:
Acrylic-acid matrices with plasticizers have been used
to make drug–polymer matrix films for transdermal
delivery systems. Some of the polymers that have been reported are Eudragit RL PM, Eudragit S-100, Eudragit RS PM, and Eudragit
E-100 (Röhm America, Piscataway, NJ) (6). Eudragit NE-40D (a copolymer of ethyl acrylate
and methyl methacrylate), a nonadhesive
hydrophobic polymer, also has been used as a matrix former. The release rates
of drugs from these matrix systems are more closely described by the
square-root-of-time model.
Ethyl cellulose (EC) and polyvinylpyrrolidone
(PVP):
EC and PVP matrix films with 30% dibutyl
phthalate as a plasticizer have been fabricatd to
deliver diltiazem hydrochloride and indomethacin. The addition of hydrophilic components such
as PVP to an insoluble film former such as ethyl cellulose tends to enhance its
release-rate constants. This outcome can be attributed to the leaching of the
soluble component, which leads to the formation of pores and thus a decrease in
the mean diffusion path length of drug molecules to release into the
dissolution medium. The result is higher dissolution rates. Substances such as
PVP act as antinucleating agents that retard the
crystallization of a drug. Thus they play a significant role in improving the
solubility of a drug in the matrix by sustaining the drug in an amorphous form
so that it undergoes rapid solubilization by
penetration of the dissolution medium13.
Hydroxypropyl methylcellulose (HPMC):
HPMC, a hydrophilic swellable
polymer widely used in oral controlled drug delivery, also has been explored as
a matrix former in the design of patches of propranolol
hydrochloride. HPMC has been shown to yield clear films because of the adequate
solubility of the drug in the polymer. Matrices of HPMC without
rate-controlling membranes exhibited a burst effect during dissolution testing
because the polymer was hydrated easily and swelled, leading to the fast
release of the drug14.
Organogels:
Some nonionic surfactants such as sorbitane
monostearate, lecithin, and Tween
tend to associate into reverse micelles. These surfactants in an organic
solvent, upon the addition of water, undergo association reorientation to form
a gel. These organogels can be used as a matrix for
the transdermal delivery of drugs with greater
influx. Bhatnagar and Vyas
proposed a reverse micelle-based microemulsion of soy
lecithin in isooctane gelled with water as a vehicle for transdermal
delivery of propranolol. The transdermal
flux of propranolol from this organogel
increased 10-fold over a vehicle composed of petrolatum.Willimann
et al. also described organogels obtained when small
amounts of water were added to a solution of lecithin in organic solvents, used
as matrices for the transdermal transport
of drugs. The gels obtained in this manner are isotropic and thermoreversible (liquefy at temperature 40ºC) and can solubilize lipophilic,
hydrophilic, and amphoteric substances, including
enzymes. They are biocompatible and are stable for a long time15.
Organogels can cause slight disorganization of the skin, an
outcome that is attributable to the organic solvent that is used to make the
gel. Thus, organogels can enhance the permeation of
various substances. Pluronic lecithin organogels also have been used as transdermal
delivery systems because both hydrophobic and hydrophilic drugs can be
incorporated into them.
Oil-soluble drugs are miscible with the lecithin
phase, and water-soluble drugs are miscible with the aqueous phase.
Rate-controlling membranes:
Reservoir-type transdermal
drug delivery systems contain an inert membrane enclosing an active agent that
diffuses through the membrane at a finite, controllable rate. The release rate–
controlling membrane can be nonporous so that the drug is released by diffusing
directly through the material, or the material may contain fluid-filled micropores — in which case the drug may additionally
diffuse through the fluid, thus filling the pores. In the case of nonporous
membranes, the rate of passage of drug molecules depends on the solubility of
the drug in the membrane and the membrane thickness. Hence, the choice of
membrane material must conform to the type of drug being used. By varying the
composition and thickness of the membrane, the dosage rate per area of the
device can be controlled16.
EVA. EVA frequently is used to prepare rate-controlling membranes in transdermal delivery systems because it allows the membrane
permeability to be altered by adjusting the vinyl acetate content of the
polymer. For example, when ethylene is copolymerized with vinyl acetate, which
is not isomorphous with ethylene, the degree of crystallinity and the crystalline melting point decreases
and amorphousness increases . As the solutes permeate easily through the
amorphous regions, the permeability increases. The copolymerization also
results in an increase in polarity. Hence, an increase in the vinyl acetate
content of a copolymer leads to an increase in solubility and thus an increase
in the diffusivity of polar compounds in the polymers. However, at vinyl
acetate levels 60% by weight, the glass-transition temperature, Tg, of polymer increases from ~ 25 º C to ~ 35º C. An
increase in Tg reflects a decrease in the
polymer-chain mobility and hence the solute diffusivity. The effect of these
structural changes on membrane permeability is shown in the permeation of
camphor through a series of poly(ethylene vinyl acetate) copolymers, which has
exhibited a maximum of limiting flux at ~ 60% vinyl acetate content17.
Silicone rubber:
The silicone rubber group of polymers has been used in
many controlled-release devices. These polymers have an outstanding combination
of biocompatibility, ease of fabrication, and high permeability to many
important classes of drugs, particularly steroids. The high permeability of
these materials is attributed to the free rotation around the silicone rubber
backbone, which leads to very low microscopic viscosities within the polymer18.
Polyurethane:
Polyurethane is the general term used for a polymer
derived from condensation of polyisocyanates and polyols having an intramolecular
urethane bond or carbamate ester bonds (NHCOO). The
polyurethanes synthesized from polyether polyol are
termed polyether urethanes, and those synthesized from polyester polyol are termed polyester urethanes. Although most
polyurethanes presently used are of the polyether type because of their
high resistance to hydrolysis ,
polyester polyurethanes recently have become the focus of attention
because of their biodegradability . These polyester or polyether
urethanes are rubbery and relatively permeable. The
hydrophilic–hydrophobic ratio in these polymers can be balanced to get
the optimum permeability properties. Polyurethane membranes are suitable
especially for hydrophilic polar compounds having low permeability through
hydrophobic polymers such as silicone rubber or EVA membranes19.
PSAs:
A PSA is a material that adheres with no more than
applied finger pressure, is aggressively and permanently tacky, exerts a strong
holding force, and should be removable from a smooth surface without leaving a
residue . Adhesion involves a liquid-like flow resulting in wetting of the skin
surface upon the application of pressure, and when pressure is removed, the
adhesive sets in that state. For an adhesive bond to have measurable strength,
elastic energy must be stored during the bond-breaking process. Therefore,
pressure-sensitive adhesion is a characteristic of a visco-elastic
material. The balance of viscous flow and the amount of stored elastic energy
determine the usefulness of a PSA material20.
Acrylic, polyisobutylene,
and silicone-based adhesives are used mostly in the design of transdermal patches
. The selection of an adhesive is based on a number of factors, including the
patch design and drug formulation. For reservoir systems with a peripheral
adhesive, an incidental contact between the adhesive and the drug or
penetration enhancers must not cause instability of the drug, penetration
enhancer, or the adhesive. In the case of reservoir systems that include a face
adhesive, the diffusing drug must not affect the adhesive.
Furthermore, the choice of adhesive also may be based
on the adhesion properties and on skin compatibility. For matrix designs in
which the adhesive, the drug, and the penetration enhancers must be compounded,
the selection will be more complex. Once the basic criterium
of chemical compatibility between all the ingredients is established, the
selection will be based on the rate at which the drug and the penetration
enhancer will diffuse through the adhesive21.
The physicochemical characteristics of a drug–adhesive
combination such as solubility and partition coefficient and adhesive
characteristics such as the extent of cross-linking — will determine the choice
of adhesive for a drug. In the case of adhesives that are not cross-linked,
enhancers or other formulation ingredients that have solubility parameters
similar to those of the adhesive can reduce cohesive strength and can
plasticize the adhesive. Significant loss of cohesive strength can result in an
increase in tack, cold flow beyond the edge of the patch, and a transfer of
adhesive to the release liner and to the skin during removal. Another possible
result of the interaction can be an increase in cohesive properties by either
acting as extending or reinforcing fillers or by inducing cross-linking22.
The general formula for a PSA includes an elastomeric polymer, a tackifying resin, a necessary filler, various antioxidants,
stabilizers if required, and cross-linking agents.When
formulating a PSA, a balance of four properties must be taken into account:
tack, peel adhesion, skin adhesion, and cohesive strength. PSAs bind to the
skin after a brief contact known as tack. The term tack is used
to quantify the sticky feel of the material. This property often is perceived
by the user when the patch is applied to the skin and quickly pulled off. It is
not necessarily related to the strength of the ultimate adhesive bond or to the
duration of adhesion to the skin. Adhesion refers to the force required
to remove the adhesive from a substrate once the bond has reached equilibrium.
Some PSAs may have low tack but subsequently may develop a high degree of
adhesion to the skin. In contrast, many skin adhesives have a relatively high
degree of tack and only modest skin-adhesion value 20.
Polyisobutylene (PIB):
Isobutylene polymerizes in a regular head-to-tail
sequence by low-temperature cationic polymerization to produce a polymer having
no asymmetric carbons. In its unstrained state, the polymer is in an amorphous
state, and the Tg of the polymer is 70ºC . The
physical properties of the polymer change gradually with increasing molecular
weight. Low molecular weight polymers are viscous liquids.With
increasing molecular weight, the liquids become more viscous, then change to
balsam-like sticky masses and finally form elastomeric solids. PIB PSAs usually
comprise a mixture of high molecular weight and low molecular weight fractions.High molecular weight PIB has a viscosity average
molecular weight between 450,000 and 2,100,000, and low molecular weight PIB
has an average molecular weight between 1000 and 450,000. PIB has the chemical
properties of a saturated hydrocarbon. It is readily soluble in nonpolar liquids. Cyclohexane is
an excellent solvent, benzene is a moderate solvent, and dioxane
is a nonsolvent for PIB polymers23.
Un-cross-linked polymers exhibit a high degree of tack
or self-adhesion. PIB polymers have a very low fractional free volume the most
frequently used reinforcing filler by virtue of its high surface area,
interacts with the surface of polymer chains and alters chain dynamics, thus
enhancing tensile properties and abrasion resistance. Other fillers that are
used are talc and calcined clay. Colloidal silicon
dioxide is used as a filler in clonidine patches (Catapres-TTS). Nonreinforcing
fillers such as calcium carbonate and titanium dioxide are added to reduce
viscosity and cost. Fillers also are used to enhance the drug release from the
matrix. Titanium dioxide has been used in the EVA matrix to reduce the amount
of naloxone contained in the depleted systems, and
PVP has been used to enhance the release of formoterol
from acrylic PSAs.Petroleum-based oils, butyl polybutenes, paraffin waxes, and low molecular weight
polyethylene can be used as plasticizers. Alkyl adipates
and sebacates also are used to reduce the Tg value and improve the low-temperature properties.
Various resins with a Tg value greater than that of
the elastomer act as tackifiers.
Polyacrylates:
Acrylic esters are represented by the general formula
CH2=CH-COOR. The nature of the R group determines the properties of each ester
and the polymer it forms. Polymers of this class are amorphous and are
distinguished by their water-clear color in solution and stability toward aging.
As is typical of polymer systems, the mechanical properties of acrylic polymers
improve as the molecular weight increases. However, beyond a critical molecular
weight, which is ~1x103 to 2 x 103 for amorphous
polymers, the improvement is slight and levels off asymptotically. The Tg value of a copolymer can be altered by the
copolymerization of two or more polymers. Most acrylic polymers have a very low
Tg value therefore, in copolymer they tend to soften
and flexibilize the overall composition. The approximate
Tg value for copolymers can be calculated from the
weight fraction of each monomer (W1) and the Tg of
each homopolymer as shown in the following equation24:
1 = W1 + W2
TG(copolymer) (TG1) (TG2)
Plasticizers also can be used to lower the Tg. However, unlike volatilization or extraction.
Acrylic polymers are highly stable compounds. Unless
they are subjected to extreme conditions, acrylic polymers are durable and
degrade slowly. Oxidative degradation of acrylic polymers can occur in
high-pressure and high-temperature conditions by the combination of oxygen with
the free radicals generated in the polymer to form hydroperoxides.
Acrylic polymers and copolymers have a greater
resistance to both acidic and alkaline hydrolysis than do poly(vinyl acetate)
and vinyl acetate copolymers. In extreme conditions of acidity or alkalinity,
acrylic ester polymers can be made to hydrolyze to poly(acrylic acid) or to an
acidic salt and the corresponding alcohol. Acrylic polymers are insensitive to
normal UV degradation because the primary UV absorption of acrylics occurs
below the solar spectrum. A UV absorber such as o-hydroxybenzophenone
can be incorporated to further enhance the UV stability25,26.
Silicones:
Silicone PSAs comprise polymer or gum and a tackifying resin. Medical-grade silicone adhesives contain
a lowviscosity dimethylsiloxane
polymer (12 x 103 cP to 15 x 103
cP) , which has a terminal silanol
group. The silicone resin has a three-dimensional silicate structure that is
end capped with trimethyl siloxy
groups (-OSi[CH3]3) and contains residual silanol functionality.The
adhesive is prepared by crosslinking the reactants in
solution by a condensation reaction between silanol
groups on the linear poly(dimethylsiloxane) polymer
and silicate resin to form siloxane bonds (Si-O-Si).
Unlike acrylic-, rubber-, and PIB-based adhesives, medical-grade silicone
adhesives do not contain organic tackifiers,
stabilizers, antioxidants, plasticizers, catalysts, or other potentially toxic extractables. These additives are not required because
silicone PSAs are stable throughout a wide range of temperatures (-73 to
+250ºC).
The end-use properties of silicone-based PSAs such as
tack, peel adhesion, skin adhesion, and cohesion can be modified or customized
by varying the resin–polymer ratio, the silanol
functionality, and the level and type of cross-linking agent. Normally the
shear strength and the tack of a PSA first increase and then reach a maximum as
increasing amounts of tackifying resin are added. The
peel strength usually increases with the amount of tackifying
resin. The shear-holding power often depends on the mode of cross-linking.
Although the silicone group of adhesives has an outstanding combination of
biocompatibility and ease of fabrication for hydrophilic drugs, the solubility,
permeability, and releasing properties are poor27.
Some of the silicone PSAs contain a significant degree
of free silanol–functional groups. Certain
amino-functional drugs can act as catalysts to cause further cross-links
between these silanol groups. This unwanted reaction
can be reduced, thus enhancing a PSA’s chemical stability, by end capping the silanol groups with methyl groups by means of a trimethyl silylation reaction .
Some of the trace components in acrylic-adhesive blends reacted with a variety
of drugs and caused coloring, which deepens with time. This problem was
overcome when 2-mercaptobenzimidazole and/or propyl gallate were incorporated into the adhesive composition
Hot-melt PSAs (HMPSAs):
Typical PSAs include a volatile organic solvent for
reducing the viscosity of the composition to a coatable
room-temperature viscosity. After the product is coated, the organic solvent is
removed by evaporation. When they are heated, HMPSAs melt to a viscosity suitable
for coating, but when they are cooled they generally stay in a flowless state. HMPSAs are advantageous over solvent-based
systems because they
● do not require removal and containment of the
solvents
● do not require special precautions to avoid
fire
● are amenable to coating procedures other than
those commonly
used with solvent-based systems
● are more easily coated into full thickness
with minimal bubbling, which often results with solvent-containing PSAs.
Hot-melt adhesives are based on thermoplastic polymers
that may be compounded or uncompounded. Of these polymers, EVA copolymers are
most widely used. Polybutenes, phthalates, and tricresyl phosphate often are added as plasticizers to
improve mechanical shock resistance and thermal properties. Antioxidants such
as hindered phenols are added to prevent oxidation of ethylene-based hot-melt
adhesives. Fillers opacify or modify an adhesive’s
flow characteristics and reduce the cost. Paraffin and microcrystalline wax are
added to alter the surface characteristics by decreasing the surface tension
and the viscosity of the melt and to increase the strength of the adhesive upon
solidification. Moisture-curing urethanes have been attempted as cross-linking
agents to prevent creep under the load of these thermoplastic materials.
Silicone-based adhesives also are amenable to hot-melt coating. US Patent No.
5,352,722 describes the process of preparing a silicone-based HMPSA in which
the dynamic viscosity of a basic adhesive formulation consisting of a polysilicate resin and a silicone fluid is reduced by
adding alkylmethylsiloxane waxes28. Thus
the coatability of a PSA without solvents is
improved. Pretzer and Sweet described a
silicone-based HMPA that contained a mixture of silicate resin and a polyorganosiloxane fluid into which polyisobutylene
polymer with a functionalized silicon-containing moiety was incorporated. The
adhesive was claimed to possess a reduced propensity to cold flow29.
Backing layer:
When designing a backing layer, the developer must
give chemical resistance of the material foremost importance. Excipient compatibility also must be seriously considered
because the prolonged contact between the backing layer and the excipients may cause the additives to leach out of the
backing layer or may lead to diffusion of excipients,
drug, or penetration enhancer through the layer.However,
an overemphasis on the chemical resistance often may lead to stiffness and high
occlusivity to moisture vapor and air, causing
patches to lift and possibly irritate the skin during long-term wear. The most
comfortable backing may be the one that exhibits the lowest modulus or high
flexibility, good oxygen transmission, and a high moisture-vapor transmission
rate.
In a novel modification to the conventional design, a
patch was fabricated in which the backing itself acted as a reservoir for the
drug. The upper internal portion of the drug reservoir infiltrated the porous
backing and became solidified therein after being applied so that the reservoir
and the backing were unified. This modification enabled the backing itself to
act as a storage location for the medication-containing reservoir30.
Release liner:
During storage the patch is covered by a protective
liner that is removed and discharged immediately before the application of the
patch to the skin. It is therefore regarded as a part of the primary packaging
material rather than a part of the dosage form delivering the active principle.
However, because the liner is in intimate contact with the delivery system, it
should comply with specific requirements regarding the chemical inertness and
permeation to the drug, penetration enhancer, and water. In case cross-linking
is induced between the adhesive and the release liner, the force required to
remove the liner will be unacceptably high. 3M, for example, manufactures
release liners made of fluoro polymers (Scotchpak 1022 and Scotchpak
9742, 3M Drug Delivery Systems, St. Paul, MN)31.
Evaluation of adhesion
properties:
The adhesive performance of TDDS is a critical factor
determining its drug delivery, therapeutic effect and patient compliance.
Several in vitro techniques have been used to monitor adhesive performance such
as peel adhesion, tack and shear strength.
However, these tests were developed for industrial
pressure sensitive tapes. Peel adhesion, tack and shear measurements are not
true material properties of the adhesive since they depend on substrate, backing
material and test parameters.
The testing of the adhesive properties of the TDDS in
its final form is very crucial to ensure acceptable adhesive quality. The
evaluation of the PSA in bulk, even if the effects of the active ingredient and
other excipients are studied, is not sufficient to
predict the adhesive performance of the TDDS. Causes of instability such as the
drug and excipients undergoing phase changes (e.g.
dissolved drug may crystallize, dispersed drug may agglomerate) could adversely
affect adhesive properties. Adhesive customization is important in product
development. Adhesive properties can be influenced by the type and
concentration of additives used for improving the adhesion properties, the
thickness of the adhesive, the type and concentration of the drug loaded, the
type and concentration of enhancers, the composition and thickness of the
backing membrane and the solvent residue32.
Peel adhesion:
Peel adhesion measures the force required to peel away
an adhesive once it has been attached to a surface. Most currently used test
methods for TDDS peel adhesion are based on methods developed for industrial
tapes. These typically call for the use of a stainless steel test panel as the
substrate, peel angles of 901 or 1801, cutting the sample into an exact width,
dwell times of one minute and a peel speed of 300 mm/min. The peel adhesion
measurement is greatly influenced by the experimental parameters such as dwell
time, substrate (e.g. stainless steel, skin, HDPE), peel angle, peel speed, etc.
The measurement also depends on the TDDS backing and adhesive thickness. There
are several complications with measuring in vitro peel adhesion. To begin with,
cutting the TDDS to measure peel adhesion can be difficult. TDDS that are of
the reservoir type may “leak” when cut; therefore, reservoir systems may need
to be ran “as-is.” Secondly, the type of test panel and stretching of the patch
backing will affect peel adhesion. The typical test panel, stainless steel, has
a surface energy that is quite different from that of human skin (500 and 27 mJ/m2, respectively); the strength of the bond established
between the TDDS and the stainless steel test panel may be greater than the
tensile strength of the TDDS backing.
Calculation of peel adhesion can be difficult. Peel
adhesion is the force per unit width required to break the bond between an
adhesive and the substrate (e.g. stainless steel) when the sample is peeled
back at a controlled angle (e.g. 901) at a standard rate (e.g. 300 mm/min). In
other words, peel values are reported in force per unit of width (e.g. N m).
The value for peel adhesion is independent of length but is dependent upon the
width of the sample33.
Peel adhesion 180º test:
Adhesive patches were cut into strips 2.5 cm wide and
conditioned for 24 h at 23.6 (±2ºC) and 50.6(±5%) relative humidity (R.H). The
tests were performed in the same environmental conditions with an Instron Corporation Series IX Automated Material Testing
System 1.26. The samples were applied to an adherent plate made of stainless
steel, smoothed with a 4.5 pound roller, and pulled from the substrate at a
1801 angle at a rate of 300 mm/min. The matrix had to strip cleanly from the
plate, leaving no visually noticeable residue33 .
Thumb tack test
The thumb is lightly put into contact for a short time
with a sample and then quickly withdrawn. By varying the pressure and time of
contact and noting the difficulty of pulling the thumb from the adhesive, it is
possible to perceive how easily, quickly, and strongly the adhesive can form a
bond with the skin. Some major drawbacks of the thumb tack test are its
subjectivity and the fact that the data are poorly quantifiable. However, it is
the most simple and straightforward test for the evaluation of the adhesive
skin bonding. All tests were simultaneously performed, blind, on five samples.
The adhesive properties of the TS were expressed by the following value range:
good adhesion, poor adhesion, and no adhesion34.
Tack rolling ball test:
In this procedure, an 11-mm-diameter stainless steel
ball weighing 5.6 mg is rolled down an inclined track (21º, 30ʹ) to come
into contact at the bottom with horizontal upward-facing adhesive. Adhesive
patches are cut in strips and conditioned for 24 h at 23.6 (± 2ºC) and 50. 6
(±5%) R.H. The running of the ball on the track is of 5.5 mm. The distance the
ball traveled out along the tape is taken as the measure of tack. The distance
the ball rolled gives an inverse compressed scale of tack; the greater the
distance, the less tacky the adhesive, but not in proportion to the ratio of
distance. The reciprocal of roll out distance was taken as the tack value. When
the rolling of the ball on the adhesive tape was superior to 25 cm, the tack
value was considered zero. The results were the average of five determinations
and were expressed as the reciprocal of running of the ball on the adhesive
tape35.
Shear adhesion test:
This test is to be performed for the measurement of
the cohesive strength of an adhesive polymer. It can be influenced by the
molecular weight, the degree of crosslinking and the
composition of polymer, type and the amount of tackifier
added. An adhesive coated tape is applied onto a stainless steel plate; a
specified weight is hung from the tape, to affect it pulling in a direction
parallel to the plate. Shear adhesion strength is determined by measuring the
time it takes to pull the tape off the plate. The longer the time take for
removal, greater is the shear strength36.
Probe tack test:
In this test, the tip of a clean probe with a defined
surface roughness is brought into contact with adhesive, and when a bond is
formed between probe and adhesive. The subsequent removal of the probe
mechanically breaks it. The force required to pull the probe away from the
adhesive at fixed at fixed rate is recorded as tack and it is expressed in N34.
Prediction of patch in vivo
adhesive performances
During clinical studies, the in vivo adhesive
performances of a patch are usually evaluated calculating the percentage of
dosage form remained attached to the skin over the entire period of
application, namely the so-called patch survival rate.
More appropriately, it has been proposed a scoring
system based on the observations regarding the permanence of the patch, the
behavior during detachment and other subjective considerations of the
users/patients. The FDA suggests an arbitrary adhesion scoring system in which
the volunteer/ patient selects one of the following scores:
§ Score 0: 90% adhered (essentially no
lifting off of the skin);
§ Score 1: 75 to 90% adhered (some edges only
lifting off of the skin);
§ Score 2: 50 to 75% adhered (less than 50%
of the system lifting off of the skin);
§ Score 3: < 50% adhered but not detached
(more than 50% of the system lifting off of the skin without falling off); and
§ Score 4: patch completely off the skin37.
The feasibility to elaborate an in vivo quantitative
measurement of the patch adhesion to the skin was also studied adapting assays
that generally are carried out to determine the peeling force, or the tackiness
by quick stick test, or modified probe tack tests. In the last case, the
stress--strain curves that are generated on the patch removal are registered by
means of a dynamometer connected to the patch sample applied on the forearm, or
the dorsal side of the hand, of volunteers. Raynaud
and coworkers reported a deeper insight on the in vivo adhesive performances of
a testosterone transdermal patch. The adhesion was
qualitatively and quantitatively determined by a peel test performed at the
standard peel rate of 300 mm/min and an inclination of 135º. The quantitative
analyses evidenced a strong dependence of the peel strength on the application
site according to the following rank order: thigh > lower back > arm,
other than the experimental setup.The in vivo
evaluations of the adhesiveness present ethical issue due to the possible
safety risks related to the drug adsorption and, therefore, these tests should
be performed only using the optimized formulation and preferably during
clinical study, even if this approach can give bias problems38.
To reduce the in vivo studies, several efforts were
made to propose in vitro assays drawing relationship between the in vivo
performances and the in vitro quantitative determinations. The experimental
parameters, such as removal speed and/ or the adherend
material, were varying in order to improve the significance of the in vitro
tests. It was demonstrated that besides the 300 mm/min proposed by standardized
tests of the adhesive tape associaions, the
peeling-off at slower rate (i.e., 100 mm/min) better represents the patch
removal rate from the skin38. Furthermore, if the detachment of the
patch occurred cohesively, the use of a peel rate lower than 300 mm/min
generally leads to a decrease in the peel strength. The peel adhesion values
determined in vitro by using a stainless steel plate could not be correlated to
the in vivo performances of patch, because of the great difference in the
interface condition between the patch and the adherends,
namely the skin (28 - 29 dyne/cm) and
the stainless steel plate (40 dyne/cm) . Some authors suggested the use of
poly(tetrafluoroethylene) (PTFE) or polyethylene (PE)
plates39. The former material permitted to establish a good
relationship between the in vitro and in vivo data by peel adhesion test on
silicon-based PSA. The latter provided contrasting results depending on the PE
density. The in vitro peel force required to remove a medical tape from human
skin from cadaver resulted generally closer to that registered using
high-density PE plate than that determined using stainless steel. Low-density
PE seemed to better discriminate different methacrylic
patches with respect to stainless steel . On the contrary, the stainless steel
had a greater discrimination for transdermal patches
than high-density PE.
The general consideration that can be withdrawn is
that the use of materials with energy surface lower than stainless steel can
allow obtaining data closer to those of the human skin.
Nevertheless, a true relationship was not found since
other variables play a key role in the determination of patch adhesion on and
detachment from the skin. For instance, it is difficult to individuate an
artificial material that is able to properly simulate the continuous variations
of skin humidity, which reflects on the critical surface tension, surface
roughness and peculiar mechanical properties with particular emphasis on its
deformability40.
The effects of relative adherend
humidity on peel adhesion performances can be studied by using collagen-coated
plate. Skin deformability is probably the most critical issue to consider in
the development of in vitro tests reliable to predict the in vivo performances,
because it is a high compliant substrate. When a patch is peeled off, not only
the detachment angle and the tensile strength of the patch, but also the
tensile deformation, bending stiffness and substrate deformation have to be
considered.
The stress distribution on skin deformation was
measured in vivo by tension, torsion, suction and indentation tests. These data
were recently used to elaborate skin models for adhesion test, which kept into
account the skin deformability and rugosity.
Deformable materials were studied as skin surrogates for peel adhesion or probe
tack tests. The work expended in the patch detachment includes the adherend deformation, other than the surfaces separation,
adhesive layer deformation, and patch stretching and bending. The force
required to achieve the maximum extension, which is generally quite low (1.7
N), depends on the peel contact angle. The production of a substrate with a
Young’s modulus (about 7 - 10 kPa) close to that of
human skin would better discriminate patch performances including the adhesive/
cohesive shift as a function of peel rate and application time41.
The so-called dark ring on the skin is a less
frequently studied issue related to the prolonged application of patches onto
the skin and due to the low resistance of a PSA to the tangential stresses
caused by the body movement. In this case, the patch can ooze or leave adhesive
residues on its outside edges after skin application. Beside of being
un-esthetical, as these adhesive residues can collect dirt and textile fibers,
this phenomenon causes an alteration of the patch/skin contact area and,
consequently, can determine an alteration of the drug absorption especially for
long-term applications. The possible correlation among the in vitro adhesion
properties and the in vivo performances of patches over a 7-day period of
application can be established by the probe tack test.
Gutschke et al. drew a good relationship between the ‘dark
ring on the skin’ and the deformation compliance extrapolated from the
stress--strain curves42.
Regulatory strategy and
aspects for approval of transdermal drug products
A transdermal patch is
classified by the FDA as a combination product, consisting of a medical device
combined with a drug or biological product that the device is designed to
deliver. Prior to sale in the market, any transdermal
patch product must apply for and receive approval from the FDA, demonstrating
safety and efficacy for its intended use.43 (Table 2).
§ Standard irritation and sensitization
studies should be performed with the patch itself in animals/humans.
§ Negotiate the timing and implementation of
the toxicology requirements.
§ The dermatology division at FDA will review
dermal aspects of the investigated new drug (IND) and new drug application
(NDA).
§ Primary review will occur at the division
which handles the indication under study.
§ Dose ranging studies will usually be
required in Phase 2.
§ Single Phase 3 study could be negotiated44.
FDA regulation on transdermal drug products
The first FDA approved transdermal
drug patch was in the year 1979. Since then, the TDDS have come a long way. The
FDA regulation process for TDDS is very stringent. TDDS is a combinational
device as defined in 21 CFR sections 3.2(e) by FDA. TDDS have to undergo
pre-market approval and hence requires substantial evidence including
bio-mechanical testing, animal testing, clinical trials studies before the transdermal patch can get approval for use in the market45.
The most recent approval in the field of TDDS was the approval of Nuepro patch for treatment of Parkinsonʹs
disease.
Table
1 : Composition of Transdermal
Drug Delivery system
S. No |
Polymer |
Manufacturer |
Drug |
Type
of system |
1. |
Ethyl cellulose T-50 |
Sigma |
Isosorbide dinitrate |
Matrix |
2. |
BIO PSA HighTack 7-4301 BIO PSA MediumTack
7-4201 |
Dow Corning |
Trimegestone |
Adhesive-in-matrixsystem. For matrix and backing side layer. |
3. |
HPMC |
|
Hydrocortisone |
Gel |
4. |
Eudragit NE, Eudragit E100, Eudragit L100 |
Rohm, Germany |
Coumarin Melilot dry extract |
Matrix |
5. |
Acrylic PSA emulsion |
Neoplast Co. Thailand |
Nicotine |
Drug in adhesive |
8. |
Soybean lecithin (Epikuron 200) |
Lucas Meyer, Germany |
Scopolamine, broxaterol |
Gel matrices |
9. |
Acrylic adhesives Polyisobutylene solutions (Vistanex
LM-MH, Vistanex MML-100) Silicone PSA |
National Starch and
Chemical Co.Exxon Chemical Co. Dow Corning |
Tacrine |
Drug in adhesive |
10. |
Acrylic adhesives Polyisobutylene solutions (Vistanex
LM-MH, Vistanex MML-100) |
National Starch and Chemical Co. Exxon Chemical Co. |
Ketoprofen |
Drug in adhesive |
11. |
Silicone oil EVA Polyisobutylene ScotchPak 1006 |
Adhesive Research 3M |
Arecoline |
Reservoir Membrane Adhesive Backing film |
In the case of Passive transdermal
drug delivery system, the factor that requires consideration is ensuring that
the drug in the drug-reservoir or the DIA is present and being delivered in a
stable as well as controlled form. It is also important to understand the
reactivity of the drug on the skin and ensure that the material used for
manufacturing the transdermal patch do not have an
reaction on the skin, for instance itching, inflammation etc.
Table
2. Regulatory aspects for approval of transdermal
drug products
NEW
drug application (NDA) |
Abbreviated NDA |
Safety: Toxicity
studies (animals/humans) Skin irritation Skin sensitization Systemic toxicity Cutaneous toxicity Contact sensitivity Contact photodermatitis |
|
Safety: Toxicity
studies (animals/humans) Skin irritation Skin sensitization Systemic toxicity Cutaneous toxicity Contact sensitivity Contact photodermatitis |
Skin
irritation Cutaneous toxicity |
Safety: Toxicity
studies (animals/humans) Skin irritation Skin sensitization Systemic toxicity Cutaneous toxicity Contact sensitivity Contact photodermatitis |
|
Efficacy: Clinical
studies/PD Bioavailability/PK
studies Bioequivalence studies Biopharmaceutical
studies |
Bioeqivalence studies |
Manufacturing controls In-vitro release
studies |
Manufacturing
controls In-vitro release
studies: Paddle over disc
method: FDA Method: Sandwitch and paddle method USP Method: Stainless
steel Disk-adhesive patch QC STUIDES (batch to
batch performance) |
Metabolism studies |
Depot
effect |
Clinical nature of the
active drug |
Body site |
Literature data on
drug entity |
Approved
inactive ingredients |
Experiences with the
API/DDS |
Patch adhesion Stability test Assay/content
uniformity |
The patch also needs to be kept on from several hours
to, in some cases, several days (e.g. contraceptive patch) and hence the
properties of the patch like the type of polymers, adhesives used in the making
also need special consideration46. The material used for making the
patch is polymers. There are various types of adhesive materials that are
utilized for the construction of TDDS. In this article Table 2 describes the
status of some FDA approved transdermal therapeutic
system along with their generic name and approval date that are widely used in
lieu of other drug delivery systems47.
Marketed application of
adhesive system in transdermal therapy
Several TDDS containing drugs
such as clonidine, estradiol,
fentanyl, lidocaine,
nicotine, nitroglycerin, testosterone and scopoloamine
are available48. 3M Pharmaceuticals is a leader in pioneering the
technological components in TDDS and those components are used for
manufacturing the complete spectrum of drugs delivered transdermally.
The annual market for TDDS is more than $3 billion49.
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Received on 18.05.2016
Modified on 28.05.2016
Accepted on 04.06.2016 ©
RJPT All right reserved
Research J. Pharm. and Tech. 2016; 9(7):945-956.
DOI: 10.5958/0974-360X.2016.00182.7