Formulation, Optimization and Evaluation of Ticagrelor Liquisolid Tablets for Enhanced Solubility
Utkarsh Shastri1, Kishori P. Sutar1*, Vishwanath A Jadhav1, Nisha S. Shirkoli2
1Department of Pharmaceutics, KLE College of Pharmacy Belagavi.
KLE Academy Higher Education and Research, Nehru Nagar, Belagavi-590010, Karnataka, India.
2Department of Quality assurance, KLE College of Pharmacy, Belagavi.
KLE Academy Higher Education and Research, Nehru Nagar, Belagavi-590010, Karnataka, India.
*Corresponding Author E-mail: kishorisutar@klepharm.edu
ABSTRACT:
Purpose The study aims to use liquisolid compacts technology as a novel carrier to enhance Ticagrelor's solubility and release profile. Method: Formulation of liquisolid tablets was developed using the Design of Experiment (DOE) approach where the drug Ticagrelor was dispersed in PEG-600 and incorporated into carrier material (Neusilin US2) in the mortar, the liquid drug was permitted to absorb in the second stage. Aerosil-200 was used as a coating material, and Magnesium stearate and Sodium starch Glycolate were used as Lubricant and Disintegrating Agent respectively. The formulations were optimized and the carrier-to-coating ratio and mixing Aerosil-200 with Neusilin US2 effect on drug release from the formulation was investigated. The prepared liquisolid compacts were subjected to micrometric characterization, post-compression parameters, Fourier Transform Infrared Spectroscopy (FTIR), and Differential Scanning Calorimetry (DSC). Result: The cumulative drug release of all formulations in dissolution media varies from 82% to 96% and Formulation F9 showed a maximum cumulative drug release of about 96%. The drug contents of all formulations ranged from 91.06% to 99.01%. Disintegration time for all 1-9 formulations, clearly, all compositions disintegrate in less than 10 minutes. The cumulative drug release of all formulations varies from 82% to 96% Formulation F9 showed a maximum cumulative drug release of about 96% and the conventional tablet showed a cumulative drug release of about 80 %. The optimized liquisolid formulation F8 outperformed the other batches in terms of flow and compressibility across all formulations. Conclusion: Therefore, as per the results, it can be inferred that Ticagrelor, when formulated by a liquisolid approach, produce ameliorated dissolution and stability profile.
KEYWORDS: Liquisolid compacts, Ticagrelor, Neusilin US2, Optimization, Design of Expert.
Oral drug delivery offers the convenience of administration, low cost, and high patient compliance. When medications are taken orally, they dissolve in the gastrointestinal tract before being absorbed into the bloodstream. The rate-governing element for oral medication absorption with limited water solubility is dissolution1,2. Only 40% of recently developed drugs exhibit significant biopharmaceutical challenges due to poor aqueous solubility and restricted intestinal permeability, ultimately leading to poor drug absorption and submaximal therapeutic effects 3.
The availability of modern drug discovery tools has greatly accelerated the entry of drug molecules into the clinic. There are various techniques for the enhancement of drug water solubility These include the employment of techniques such as solid dispersion4, crystal engineering5, micronization6, complexation7, emulsification8, mesoporous carriers9. Liquisolid compact formulations have demonstrated encouraging potential for enhancing the medicines' oral bioavailability and dissolving performance10. In this method, the coating and carrier materials are mixed to dissolve the medications into solids that can be readily compressed or into liquisolid compacts. The medicine is more easily dissolved and loaded onto the carrier with the assistance of the non-volatile solvent. Liquisolid compacts speed up the wetting and dissolution of the medication, improving the properties of oral bioavailability. From the powder compact, which allows the medications to be loaded in the adsorbed liquid form, liquisolid tablets are made 11,12. ADP receptor inhibitor drug of a new generation is Ticagrelor. When a P2Y12 inhibitor that isn't a metabolite and has a quicker onset of action is sought, it is used to treat acute coronary syndrome and to avert thrombotic events like stroke and heart attack. Despite prior statistics showing that ATP prevented ADP-induced platelet aggregation, ATP is incredibly unstable.
The goal was to create an ATP analogy that was more potent and persistent. This analogue had a very short half-life because the triphosphate groups persisted, so they had to be fed intravenously13. “Ticagrelor” is a crystalline powder with a very low water solubility of about 10 g/ml and a modest intrinsic permeability, making it a biopharmaceutical Class IV drug. The absolute bioavailability of ticagrelor after oral administration is about 36%. The Solubility of Ticagrelor must therefore be addressed. After being absorbed into the body, the Tmax for Ticagrelor was a median of 1.5 hours with a range of 1.0 to 4.0. Therefore, the current study concentrated on enhancing Ticagrelor's therapeutic performance and dissolution rate using the liquisolid compact technology 14. The liquisolid powder compacts were optimized by using Design expert software.
MATERIAL AND METHODOLOGY:
Materials:
Ticagrelor was procured from Mylan Pharma as a gift sample, Bangalore, India. Neusilin US2 was obtained as a gift sample from Gangwal Chemicals, Mumbai, India. Colloidal silicon dioxide (Aerosil 200), Croscarmellose sodium, Magnesium stearate, ween 80, PEG (Polyethylene Glycol) 200, PEG (Polyethylene Glycol) 400, PEG(Polyethylene Glycol) 600 and Propylene Glycol (PG) were procured from GattefossePvt. Ltd. Mumbai India.
Methods
1. Preparation of Liquisolid Compacts 15,16,17,18,19
The weighed quantity of the drug and non-volatile solvent was taken in a glass beaker. The mixture was heated slowly until the entire quantity of the drug dissolved. The liquid component was added in the fixed amount of carrier and coating materials by the three-step procedure, and liquisolid compacts were obtained.
The first procedure involved making a liquid drug by mixing precisely weighed Ticagrelor with the specified quantity of PEG 600. The liquid drug was permitted to absorb in the second stage on a calculated amount of carrier material (Neusilin US2) in the mortar. Aerosil 200 coating material was added in a predetermined amount to the blended mixture and continuously stirred for five minutes to create a dry powder admixture in the final step. The final powder mixture also contained 1% Magnesium stearate and 3% Sodium Starch Glycolate. The powder mixture was finally compacted using a single-station punch press.
2. Experimental design 20,21,22
Design and development of Ticagrelor's liquisolid compacts used a 32 full factorial technique. PEG 200 was selected as the non-volatile solvent for the current investigation, Neusilin US2 as the carrier material, and Aerosil 200 as the coating material. Based on the liquid load factor calculation and a literature study, Neusilin dosages of 100 mg, 150 mg, and 200 mg and Aerosil 200 dosages of 30 mg, 60 mg, and 90 mg were administered. Acceptable flowability and compressibility are significantly influenced by the addition of carrier and coating powder material.32 full factorial designs were used to determine each variable's individual and combined effects on the overall performance of liquisolid compacts, as shown in Table 1. The angle of repose, percent CDR in 30 minutes, and percent CDR in 60 minutes were chosen as the dependent variables. Neusilin US2 and Aerosil 200 amounts were chosen as the independent variables. The control variables that substantially impact response variables were identified using regression analysis. composition of all factorial batches created with Aerosil 200 as the coating material and Neusilin US2 as the carrier.
Table 1: Coadded and Transformed Value for Design Batches
|
Formulation code |
Coded value |
Decoded values |
||
|
X1 (Neusilin US2) |
X2 (Aerosil 200) |
X1 (Neusilin) |
X2 (Aerosil) |
|
|
F1 |
0 |
-1 |
150 |
30 |
|
F2 |
0 |
0 |
150 |
60 |
|
F3 |
-1 |
0 |
100 |
60 |
|
F4 |
1 |
-1 |
200 |
30 |
|
F5 |
-1 |
-1 |
100 |
30 |
|
F6 |
-1 |
1 |
100 |
90 |
|
F7 |
0 |
1 |
150 |
90 |
|
F8 |
1 |
1 |
200 |
90 |
|
F9 |
1 |
0 |
200 |
60 |
3. Characterization of the liquisolid compact 23,24,25
The micrometric characterization of the powder mixture of all the batches was performed. Flow properties like tapped and bulk density, Hausner's ratio, angle of repose and Carr's Consolidation index were performed in accordance with the procedures explained in USP-NF 40
4. Evaluation of liquisolid compact tablets26,27,28
All liquisolid tablets were subjected to various evaluation parameters like friability, hardness and disintegration time according to the standard procedures reported in USP-NF
5. In vitro dissolution study 29
As a dissolving medium for Ticagrelor, the USFDA suggests IPA+ Phosphate buffer 8. However, in vitro drug release research in pH 1.2 buffer was conducted to predict the drug release from all formed formulations in gastric pH. The USP type II (paddle) dissolving apparatus (Labindia® DS 8000) was utilized to conduct dissolution research on all of the prepared formulations and marketed conventional tablets. pH 1.2 buffer was used as the dissolution medium at a temperature of 37°C and a rotating speed of 50 rpm. Throughout the course of the investigation, the gastric state was maintained by adding 5ml of pH 1.2 buffer after each aliquot withdrawal (5, 10, 15, 30, 45, & 60 min). The acquired samples were divided, filtered, and subjected to UV spectrophotometric analysis at a wavelength of 254 nm (Shimadzu UV 1900). Similar dissolution studies were conducted using pH 1.2 buffer as the dissolution medium for tablets with improved formulations and direct compressibility. The experiment was carried out three times.
6. Optimization data analysis and response surface mapping30,31
Fitting the experimental data to an appropriate mathematical model for each of the investigated response variables, optimization data analysis was carried out. After doing a multiple linear regression analysis, the model's parameters were chosen. The statistical significance of the ANOVA model, lack of fit, and correlation coefficient were then used to gauge the model's applicability. Response surface mapping was also carried out. The factor-response relationship was analyzed using 2D and 3D plots. The model diagnostic plots were used to assess the data's fitness.
7. Selection of optimized liquisolid compact32,33
The optimized liquisolid compacts were selected by numerical optimization. The desirability function was chosen by "trading-off" responses to achieve desired goals. Additionally, graphical optimization was done to choose the best formulation for the design space.
8. Evaluation of the optimized liquisolid compacts:
a) FT-IR Spectroscopy:
An IR spectrum of Ticagrelor, physical mixture without liquid, and optimized liquisolid formulation were checked using an FT-IR spectrophotometer and was scanned in the range of 4000-400 cm for comparing any significant change between drug and excipients. The given samples were mixed with KBr, pressed to form a pellet, and then analyzed using an FTIR instrument.
b) Differential Scanning Calorimetry (DSC):
Melting, exothermic decompositions, and phase transitions are all studied using differential scanning calorimetry. It can determine the sample's purity and find impurities in a drug formulation. On a DSC 60 (TA60) detector, a differential scanning calorimetry (DSC) analysis was carried out. DSC established the pure drug and the physical mixture of the drug with the carrier and coating material The sample was sealed after being put into an aluminium pan. The thermogram was recorded when the DSC sample was scanned from 25 to 2000C at a heating rate of 100C /min while being purple with nitrogen.
c) Stability study:
According to ICH guidelines, the stability study of the improved formulation (F-8) was conducted for one month at an accelerated temperature of 40 °C ± 2°C and 75 % +5 % RH and room temperature 250°C + 20°C/RH 60% ± 5% using a stability chamber where the tablets were stored in amber-coloured bottles and sealed. The quality of prepared liquisolid tablets was examined for a number of criteria, including hardness, friability, drug content, and drug release, to see how time and environmental conditions affected the tablets' quality.
RESULTS:
Formulation and optimization of liquisolid compacts:
The various solvent solubility data of the drug were enlisted in Table 2. PEG 600 was selected as the vehicle for liquisolid compact from various non-volatile solvents. The Formulation of the Liquisolid compact was carried out using Neusilin US2 and Aerosil 200 carriers as these exhibit porous characteristics and high surface adsorption. Initial experimental tests were carried out using a few excipients, including colloidal silicon dioxide powder (Aerosil 200) as a coating material and Neusilin US2 as a carrier. Additionally, the liquisolid compact formulations (F1-F9) composition is depicted in Table 1 whereas the trial batches were formulated in accordance with the chosen experimental design, as shown in Table 3.
Table 2: Solubility Analysis
|
Solvent |
Solubility in mg/ml |
|
Isopropyl Alcohol |
46.81±0.632 mg/ml |
|
pH Buffer 1.2 |
43.136±0.432 mg/ml |
|
Methanol |
41.64 ±581 mg/ml |
|
Dimethyl sulfoxide |
33.38 ±0.119 mg/ml |
|
Ethanol |
24.9067±0.404 mg/ml |
Table 3: Composition of design batch.
|
Ingredients |
F1 |
F2 |
F3 |
F4 |
F5 |
F6 |
F7 |
F8 |
F9 |
|
Ticagrelor |
60 mg |
60 mg |
60 mg |
60 mg |
60 mg |
60 mg |
60 mg |
60 mg |
60 mg |
|
PEG 600 |
0.5 ml |
0.5 ml |
0.5 ml |
0.5 ml |
0.5 ml |
0.5 ml |
0.5 ml |
0.5 ml |
0.5 ml |
|
Neusilin |
150 mg |
150 mg |
100 mg |
200 mg |
100 mg |
100 mg |
150 mg |
200 mg |
200 mg |
|
Aerosil 200 |
30 mg |
60 mg |
60 mg |
30 mg |
30 mg |
90 mg |
90 mg |
90 mg |
60 mg |
|
Magnesium Stearate |
5 mg |
5 mg |
5 mg |
5 mg |
5 mg |
5 mg |
5 mg |
5 mg |
5 mg |
|
R |
5 |
2.5 |
1.6 |
6.6 |
3.3 |
1.1 |
1.6 |
2.2 |
3.3 |
|
LF |
0.003 |
0.003 |
0.005 |
0.002 |
0.005 |
0.005 |
0.003 |
0.002 |
0.002 |
|
Total Weight |
245.5 mg |
275.5 mg |
225.5 mg |
295.5 mg |
195.5 mg |
255.5 mg |
305.5 mg |
355.5 mg |
325.5 mg |
All formulation contains 3% sodium starch glycolate, and 1% dibasic calcium phosphate.
Excipient ration (R) = Q/q [Q- weight of the carrier, q- weight of coating]
Lf – Liquid load factor
Evaluation of liquisolid compact tablets:
Micromeritic characterization
The different formulations were subjected to the determination of flow parameters. The values are as depicted in Table 4. F8 batch exhibited good flow properties in comparison with the other formulation batches
Table 4: Micromeritic characterization for ticagrelor liquisolid compacts of factorial batches.
|
Formulation Batch |
Carr’s Index (%) |
Hausner’s ratio |
Angle of repose in degree |
|
F1 |
9.27 |
1.10 |
22.33±0.97 |
|
F2 |
9.39 |
1.10 |
25.64±0.91 |
|
F3 |
10.79 |
1.11 |
28.53±0.39 |
|
F4 |
9.52 |
1.14 |
28.29±0.41 |
|
F5 |
9.85 |
1.10 |
28.53±0.43 |
|
F6 |
10.03 |
1.09 |
30.25±0.95 |
|
F7 |
10.07 |
1.10 |
25.2±0.95 |
|
F8 |
10.14 |
1.11 |
28.86±0.01 |
|
F9 |
10.44 |
1.11 |
30.34±0.21 |
Differential scanning Calorimetry (DSC):
As shown in figure 1 Pure Ticagrelor's DSC curve showed a peak at 140.36 °C, which corresponds to Ticagrelor's measured melting point, which is between 138.6 °C and 139,6 °C. This drug sample complies with the standard range. The DSC curve of the Ticagrelor mixture displayed a distinct peak of endothermic activity at 138.97 °C. This corresponds to the Ticagrelor melting point measured at a range of 138.6 °C to 139.6 °C. This drug mixture sample complies with the standard range. The DSC curve of the Ticagrelor Liquisolid Optimized batch shows a distinct peak of endothermic activity at 138.97 °C. This corresponds to the Ticagrelor melting point measured at a range of 138.6 °C to 139.6 °C.
|
(A) |
|
|
(B) |
(C) |
|
Figure 1: DSC thermogram of A) Pure drug B) Physical Mixture of Ticagrelor, Neusilin and Aerosil 200 C) Optimized batch (F8). |
|
Table 5: Post-compression study analysis
|
Formulation |
Wetting Time (sec) |
Hardness (Kg/cm2) |
Friability (%) |
Drug Content (%) |
Disintegration Time(min) |
Weight Variation (%) |
|
F1 |
60 ±1.12 |
2.9 ±0.46 |
0.88 ±0.51 |
97.91± 91 |
7.1 ±0.023 |
1.56±0.33 |
|
F2 |
68 ±2.29 |
2.9 ±0.82 |
0.88 ±0.02 |
97.91 ±27 |
2.6 ±0.011 |
1.31± 0.02 |
|
F3 |
71 ±3.43 |
3.1 ±0.10 |
0.92 ±0.05 |
94.90 ±90 |
6.9 ±0.016 |
1.53 ±0.004 |
|
F4 |
74 ±0.94 |
2.8±0.122 |
0.81± 0.02 |
93.80 ±80 |
6.7± 0.019 |
1.31± 0.46 |
|
F5 |
74 ±1.15 |
2.8 ±0.48 |
0.51 ±0.01 |
98.46 ±46 |
5.9± 0.020 |
2.14 ±0.02 |
|
F6 |
83 ±3.33 |
3.2 ±0.19 |
0.56±0.08 |
91.06 ±06 |
6.6 ±0.014 |
1.39± 0.03 |
|
F7 |
92 ±3.24 |
3.2 ±0.25 |
0.78± 0.11 |
92.71 ±71 |
6.9± 0.016 |
1.27± 0.22 |
|
F8 |
101 ±1.52 |
2.9 ±0.44 |
0.81±0.06 |
99.01± 01 |
6.6± 0.009 |
1.22 ±0.01 |
|
F9 |
118 ±1.26 |
3.1 ±0.41 |
0.88 ±0.14 |
96.54 ±54 |
7.5± 0.011 |
1.24 ±0.04 |
standard deviation from the mean (n=3)
Post-compression analysis of liquid-solid compacts:
All of the developed liquid-solid compacts underwent post-evaluation criteria like hardness, friability, wetting time, drug content, disintegration time and weight variation test as shown in Table 5.
Selection of optimized formulation and validation studies:
The nearest numerical optimization and desirability function values help in choosing the best formulation by trading off the Angle of Repose, % CDR in 30 mins and % CDR in 60 mins. When compared to the other prepared formulations, F8 showed all the response variables to be relatively close to the target values. The yellow colour zone represents the design space, and the marked point displays the makeup of the optimized formulation as well as the projected values of the responses.
The cumulative drug release of all formulations in the above dissolution media varies from 82% to 96% and Formulation F9 exhibit a maximum cumulative drug release of around 96%, F8 optimized batch exhibited around 95% and the conventional tablet exhibited a cumulative drug release of about 80%. It can thus be concluded that drug release increases with liquisolid technology, all the formulations exhibit higher cumulative drug release compared to a conventional tablet.
Statistical analysis and graphical presentation of the obtained results:
The primary objective of preparing the liquisolid compact was to improve the dissolution profile of Ticagrelor so Angle of repose (Y1), cumulative drug release in 30 min (Y2) and 60 min (Y3) were selected as the response variables. The obtained R² value for all response variables YI, Y2 and Y3 were 0.98, 0.98 and 0.98 respectively which confirmed the excellent predictability of the regression model. For all the variables, Calculated >Tabulated, with an F significant value of less than 0.05 which proved the validity of the overall models. The polynomial equations generated from the Y1 Y2 and Y3 are mentioned below.
Y1 (Angle of repose) = 28.48+2.72x(X1)+1.32x(X2)-0.2650x(X1X2)-0.6867x((X1)2)-(1.21)x(X2)2
Y2(%CDR in 30 mins) = 67.35+3.13x(X1)+10.29x(X2)
Y3(%CDR in 60 mins) = 90.06= 1.65x(X1)+5.80x(X2)
For responses Y1, Y2 and Y3, it was observed that independent variables X1 and X2, with an increase in the values of X1 and X2 there is a proportional increase in the values of Y1, Y2 and Y3.
(A)
(B)
(C)
(D)
Figure 2: Results of Regression Analysis for Response A) Y1(Angle of Repose) B) Y2 (%CDR in 30 mins) and C) Y3 (%CDR in 60 mins), D) Desirability plot for optimized liquisolid formulation of Ticagrelor Liquisolid compacts.
Stability study:
There was no significant change in the physicochemical properties of the liquisolid tablet after the stability period. There was a slight increase in disintegration time for the stored formulation but it was well within the acceptable limit of 15 min. DSC study suggested that there was slight recrystallization of the drug in liquisolid tablets at the end of the stability period, but it had no significant effect on the dissolution profile of the optimized formulation shown in Table 6.
After the stability period, there was no discernible change in the physicochemical characteristics of the liquisolid compacts. The disintegration time for the stored formulation increased slightly, but it was still well under the 15-minute permissible limit. At the end of the stability period, DSC research revealed that the liquisolid tablets had mild recrystallization, but this did not significantly affect the dissolution profile of the optimized formulation. shown in Table 6.
Table 6: Stability data of optimized formulation (f8) at the accelerated temperature of 40±2°C/ relative humidity of 75±5% and room temperature 25°C± 2°C /relative humidity 60±5%.
|
Test |
Initial |
After 30 days (Room temperature 25°C±2°C/RH 60±5%) |
After 30 days (Accelerated temperature 40°C±2°C/RH 75±5%) |
|
Appearance |
White colour |
No change in appearance |
No change in appearance |
|
Hardness (kg/cm2) |
2.9 |
2.9 |
2.6 |
|
Drug content (%) |
99.01 |
98.76 |
98.05 |
|
Drug release (%) |
95.41 |
94.33 |
92.83 |
DISCUSSION:
The drug and the formulation's excipients were subjected to pre-formulation research. A study on the solubility of ticagrelor in several non-volatile solvents revealed that PEG 600 had the highest solubility (120 mg/ml). As a result, PEG 600 was employed as the medium for creating the liquisolid system.
By using FTIR and DSC, the interaction of the drug excipient was identified. The results of FTIR and DSC did not reveal any indications of drug and excipient incompatibility.
To investigate the impact of several independent factors (Aerosil 200 and Neusilin US2) on the dependent variables software (angles of repose, percent CDR in 30mins, percent CDR in 60mins), the experimental design was carried out using a Design expert. 32 factorial designs were used to create a total of 9 liquisolid system formulations in accordance with the mathematical model.
On each and every one of the formulated formulations, pre- and post-compression parameters were applied. Characteristics of the material prior to compressions, such as angle of repose, Carr's index, and Hausner's ratio, were evaluated. F-8 formulations outperformed other batches I in terms of flow and compressibility across all formulations.
The physical characteristics of the tablet, "its hardness, friability, weight variation, wetting time, content uniformity, disintegration test, and in vitro dissolution study" were examined as post-compression parameters. All formulations' findings were determined to fall under the IP limit. All nine of the liquisolid formulations tested in an in vitro dissolution study revealed a higher rate of dissolution than marketed conventional tablets. In pH 1.2 medium, formulation F-9 had the highest drug release of 96,78 %.
The similarity factor in pH 1.2 medium was used in a comparative study between the optimized F-8 formulation and commercially available conventional tablets, and the similarity factor f2 value was determined to be larger than 50.
One-way ANOVA was used in the statistical analysis to determine whether all the variables had p-values under 0.05 that made them statistically significant. A signal-to-noise ratio was also established, indicating adequate precision.
The optimized formulation F-8 was then subjected to a stability study for a month at 40℃ ± 2℃, 75% ± 5% relative humidity, with the room temperature being 25℃ ± 2℃, the relative humidity being 60%. The tablets underwent evaluations for a number of factors, including hardness, drug content, and time till breakdown The stability study's findings indicated that, in comparison to freshly made liquisolid tablets, ageing of the tablet did not lead to any substantial shifts in the parameters being studied.
The authors have no conflicts of interest regarding this investigation.
ACKNOWLEDGMENTS:
The authors would like to thank KLE College of Pharmacy, Belagavi, Karnataka for providing facilities to conduct this research work. The authors are thankful to Mylan Pharma, Bangalore for providing a gift sample of Ticagrelor (API) and Gangwal Chemicals, Mumbai, India for providing a gift sample of Neusilin US2 for research work.
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Received on 22.11.2022 Modified on 25.04.2023
Accepted on 05.08.2023 © RJPT All right reserved
Research J. Pharm. and Tech 2024; 17(4):1453-1460.
DOI: 10.52711/0974-360X.2024.00230